Hi all,
This past weekend I was towing my camper with my S10. Stopped for gas at one point, noticed that mileage was a little worse than expected, and there was an odd "hot" smell, but opening the engine bay didn't turn up anything, so I assumed it was from someone else. About an hour later I get off the interstate, and the brake pedal sinks much further than before. Braking is still sort of ok if I push far enough, so I assume I busted a rear brake line and keep going to somewhere safe to stop.
After stopping, I look underneath for brake fluid, nothing there. Check the fluid level, all good. Check the wheel temperatures, right rear is hot as fuck. I assume that brake was dragging and eventually boiled the fluid (I haven't been staying on top of changes, that stuff is pretty damn old).
I do a little digging online, and it seems that the phenolic pistons GM used in the back were pretty bad, and one seizure up isn't exactly a surprise. After cooling down, brakes seem fine again, so I finish my trip (I was pretty close to the campsite anyway), and drive back a couple of days later with no incident (keeping speed down, stopping every hour or so to check wheels, never got worryingly hot again).
Today I finally get a chance to take off that wheel and have a proper look. Pads and rotors still look fine, I think the fluid is bad enough to boil much lower than you'd expect, but one of the pins is seized pretty badly. I manage to get it out and I check the caliper, it seems to be just fine. Pushes our easily, back in just the same.
So obviously I clean up the pin and housing, lubricate, and reinstall, but should I be replacing those calipers anyway, even though everything seems to be working perfectly now? It seems clear that the root cause was the stuck pin and old brake fluid, but I've seen nothing but trouble from those plastic pistons. This truck is not a daily driver for me, but when I do take it out, it's usually towing the camper, I'd rather not have this issue again in the future.