I've decided to have a shot at using my no-brand Chinese spot welder with some "new~ish" tech. batteries, the tabless 21700 Reliance RS-50's.. They are rated at 5000 mAh and 70A draw, so I decided for 2p config for 140A total max draw. This is a 10.000 mAh pack. They'll be flown with my 7inch.
The two holders for the cells are printed from PLA. They're very neat, with a clip-on effect.
I've modded this STL cut for 6 cells.
The tabs are a layer of pure Copper strips and pure Nickel strips, cut into various shapes for fit, 0.15mm thick (i think), 10mm wide. For the parallel link, using them was easy, but to continue onto the next cell, I've spot-welded on top of the 1st link, making it a 4-layer connection (1x Cu+N into 1x Cu+N.. it's hefty)
Barley paper on top of the finished wiring + automotive el.harness tape + shrink wrap + another layer of automotive el.harness tape. (my shrink wrap was not wide enough for this chungus)...
It took a whopping 2h30min to charge both packs up to 4.15V / cell on 3A charge (68-74W of power)...mind you, the packs were not fully discharged... they started at around 3.7V's
Will edit this post later with flight time achieved.